Pierpaolo CARLONE | Production and Quality Management Systems

cod. 0612600022

PRODUCTION AND QUALITY MANAGEMENT SYSTEMS

	0612600022
	DIPARTIMENTO DI INGEGNERIA INDUSTRIALE
	EQF6
	INDUSTRIAL ENGINEERING AND MANAGEMENT
	2017/2018

PERCORSO COMUNE

	OBBLIGATORIO
	YEAR OF COURSE 2
	YEAR OF DIDACTIC SYSTEM 2016
	ANNUALE

TEACHING UNITS

	SSD	CFU	HOURS	ACTIVITY	TYPE OF ACTIVITY
1	SISTEMI DI PRODUZIONE E GESTIONE DELLA QUALITÀ
	ING-IND/16	11	110	LESSONS	COMPULSORY SUBJECTS, CHARACTERISTIC OF THE CLASS
2	SISTEMI DI PRODUZIONE E GESTIONE DELLA QUALITÀ
	ING-IND/16	1	10	INTERNAL STAGE	VARIOUS EDUCATIONAL ACTIVITIES

PROFESSORS

	PIERPAOLO CARLONE1 T Curriculum
	VINCENZO SERGI1 Curriculum

	Objectives
	THE COURSE PROVIDES THE RELEVANT KNOWLEDGE CONCERNING THE MACHINING AND FORMING PROCESSES, AS WELL AS THE GUIDELINES TO DESCRIBE, EVALUATE, AND ANALYZE VARIABILITY IN INDUSTRAIL ENVIRONMENT KNOWLEDGE AND UNDERSTANDING KNOWLEDGE CONCERNING THE CONVENTIONAL TECHNIQUES FOR THE MANUFACTURING OF STRUCTURAL MECHANICAL COMPONENTS, BY MEANS OF MACHINING AND FORMING MANUFACTURING PROCESSES AS WELL AS OF THE ASPECTS RELATED TO THE QUALITY MANAGEMENT AND THE TOOLS AVAILABLE FOR PRODUCTION PROCESS CONTROL. APPLYING KNOWLEDGE AND UNDERSTANDING KNOWLEDGE AND CAPABILITY T FOR THE RATIONALE AND OPPORTUNE DEFINITION OF THE MANUFACTURING ROUTE OF A GENERIC MECHANICAL WORKPIECE. CAPABILITY TO IMPLEMENT A PROJECT AIMING AT THE IMPROVEMENT OF PERFORMANCES OF A MANUFACTURING SYSTEM. MAKING JUDGMENTS ABILITY TO OPPORTUNELY DEFINE THE MACHINING OR A FORMING PROCESSES, CONSIDERING THE WORKPIECE MATERIAL AND THE PRODUCT SHAPE. ABILITY TO PROPERLY DEFINE THE MACHINES, TOOLS, AND PROCESSING PARAMETERS. ABILITY TO ASSESS THE EFFECTIVENESS OF A MANUFACTURING PROCESS AND TO IDENTIFY THE OPPORTUNITIES FOR IMPROVEMENTS. COMMUNICATION SKILLS ABILITY TO COMMENT AND DISCUSS ON A TOPIC RELATED TO MANUFACTURING PROCESSES AND QUALITY MANAGEMENT. LEARNING SKILLS ABILITY TO TRANSFER THE ACQUIRED KNOWLEDGE TO OTHER CONTEXTS WITH RESPECT TO WHAT STRICTLY ANALYZED DURING THE LESSONS AND EXAMINE IN DEPTH THE DISCUSSED TOPICS.

THE COURSE PROVIDES THE RELEVANT KNOWLEDGE CONCERNING THE MACHINING AND FORMING PROCESSES, AS WELL AS THE GUIDELINES TO DESCRIBE, EVALUATE, AND ANALYZE VARIABILITY IN INDUSTRAIL ENVIRONMENT

KNOWLEDGE AND UNDERSTANDING
KNOWLEDGE CONCERNING THE CONVENTIONAL TECHNIQUES FOR THE MANUFACTURING OF STRUCTURAL MECHANICAL COMPONENTS, BY MEANS OF MACHINING AND FORMING MANUFACTURING PROCESSES AS WELL AS OF THE ASPECTS RELATED TO THE QUALITY MANAGEMENT AND THE TOOLS AVAILABLE FOR PRODUCTION PROCESS CONTROL.

APPLYING KNOWLEDGE AND UNDERSTANDING
KNOWLEDGE AND CAPABILITY T FOR THE RATIONALE AND OPPORTUNE DEFINITION OF THE MANUFACTURING ROUTE OF A GENERIC MECHANICAL WORKPIECE. CAPABILITY TO IMPLEMENT A PROJECT AIMING AT THE IMPROVEMENT OF PERFORMANCES OF A MANUFACTURING SYSTEM.

MAKING JUDGMENTS
ABILITY TO OPPORTUNELY DEFINE THE MACHINING OR A FORMING PROCESSES, CONSIDERING THE WORKPIECE MATERIAL AND THE PRODUCT SHAPE. ABILITY TO PROPERLY DEFINE THE MACHINES, TOOLS, AND PROCESSING PARAMETERS. ABILITY TO ASSESS THE EFFECTIVENESS OF A MANUFACTURING PROCESS AND TO IDENTIFY THE OPPORTUNITIES FOR IMPROVEMENTS.

COMMUNICATION SKILLS
ABILITY TO COMMENT AND DISCUSS ON A TOPIC RELATED TO MANUFACTURING PROCESSES AND QUALITY MANAGEMENT.

LEARNING SKILLS
ABILITY TO TRANSFER THE ACQUIRED KNOWLEDGE TO OTHER CONTEXTS WITH RESPECT TO WHAT STRICTLY ANALYZED DURING THE LESSONS AND EXAMINE IN DEPTH THE DISCUSSED TOPICS.

	Prerequisites
	BASIC KNOWLEDGE CONCERING MATERIAL SCIENCE FUNDAMENTALS OF MATHEMATICS

	Contents
	INTRODUCTION: PRODUCT LIFE CYCLE (3 H THEORY) LIFE CYCLE AND PRODUCTION SYSTEMS. CUTTING MECHANISM (10 H THEORY, 3 H EXERCISE) THERMO-MECHANICAL ASPECTS OF CHIP FORMATION, ERNST AND MERCHANT MODEL, LUBRICANT AND COOLING FLUIDS. TOOL GEOMETRY AND MATERIALS. TOOL WEAR. MACHINING PROCESSES (12 H THEORY, 8 H EXERCISE, 8 H LABORATORY) TURNING, MILLING, DRILLING, OTHER MACHINING OPERATIONS, GRINDING. FORMING PROCESSES (10 H THEORY, 6 H EXERCISE) ELASTO-PLASTIC BEHAVIOR OF MATERIALS, PLASTICITY CRITERIA, FORGING, ROLLING, DRAWING, EXTRUSION. QUALITY CONTROL (6 H THEORY) MASS PRODUCTION, QUALITY CONTROL, CONTINUOUS IMPROVEMENT. STATISTICAL REPRESENTATIONS (12 H THEORY, 8 H EXERCISE) VARIABILITY DESCRIPTION, REPRESENTATION METHODS, FUNDAMENTALS OF COMBINATORICS AND PROBABILITY, BAYES THEOREM, CONDITIONAL PROBABILITY. STATISTICS AND DISTRIBUTION OF THE SAMPLE PROPORTION (8 H THEORY, 6 H EXERCISE) NORMAL, BERNOULLI, BINOMIAL, POISSON, STUDENT DISTRIBUTIONS. STATISTICAL SAMPLING (6 H THEORY, 6 H EXERCISE) GENERATION OF PSEUDO-RANDOM NUMBERS AND RANDOM VARIABLES, SAMPLING, SAMPLING AVERAGE, INFERENCE. STATISTICAL PROCESS CONTROL (4 H THEORY, 4 H EXERCISE) FUNDAMENTALS OF CONTROL CHARTS, CONTROL LIMITS, SAMPLING, CONTROL CHART FOR VARIABLES, CONTROL CHARTS FOR ATTRIBUTES.

Contents

INTRODUCTION: PRODUCT LIFE CYCLE (3 H THEORY)
LIFE CYCLE AND PRODUCTION SYSTEMS.

CUTTING MECHANISM (10 H THEORY, 3 H EXERCISE)
THERMO-MECHANICAL ASPECTS OF CHIP FORMATION, ERNST AND MERCHANT MODEL, LUBRICANT AND COOLING FLUIDS. TOOL GEOMETRY AND MATERIALS. TOOL WEAR.

MACHINING PROCESSES (12 H THEORY, 8 H EXERCISE, 8 H LABORATORY)
TURNING, MILLING, DRILLING, OTHER MACHINING OPERATIONS, GRINDING.

FORMING PROCESSES (10 H THEORY, 6 H EXERCISE)
ELASTO-PLASTIC BEHAVIOR OF MATERIALS, PLASTICITY CRITERIA, FORGING, ROLLING, DRAWING, EXTRUSION.

QUALITY CONTROL (6 H THEORY)
MASS PRODUCTION, QUALITY CONTROL, CONTINUOUS IMPROVEMENT.

STATISTICAL REPRESENTATIONS (12 H THEORY, 8 H EXERCISE)
VARIABILITY DESCRIPTION, REPRESENTATION METHODS, FUNDAMENTALS OF COMBINATORICS AND PROBABILITY, BAYES THEOREM, CONDITIONAL PROBABILITY.

STATISTICS AND DISTRIBUTION OF THE SAMPLE PROPORTION (8 H THEORY, 6 H EXERCISE)
NORMAL, BERNOULLI, BINOMIAL, POISSON, STUDENT DISTRIBUTIONS.

STATISTICAL SAMPLING (6 H THEORY, 6 H EXERCISE)
GENERATION OF PSEUDO-RANDOM NUMBERS AND RANDOM VARIABLES, SAMPLING, SAMPLING AVERAGE, INFERENCE.

STATISTICAL PROCESS CONTROL (4 H THEORY, 4 H EXERCISE)
FUNDAMENTALS OF CONTROL CHARTS, CONTROL LIMITS, SAMPLING, CONTROL CHART FOR VARIABLES, CONTROL CHARTS FOR ATTRIBUTES.

	Teaching Methods
	THE COURSE IS BASED IN THEORETICAL LECTURES AND EXERCITATIVE CLASSROOM LESSONS. EXERCIES AND PROBLEMS WILL BE SOLVED ADOPTING A TEAM WORK, WITH SUBSEQUENT SOLUTION PRESENTED BY THE LECTURER, IN ORDER TO ALLOW STUDENTS TO SELF-EVALUATE THEIR WORK. MOREOVER, LABORATORY ACTIVITIES WILL BE CARRIED OUT, PROVIDING SOME PRACTICAL EVIDENCE OF MACHINES AND MANUFACTURING PROCESSES.

	Verification of learning
	THE EXAM CONSISTS IN THE SOLUTION OF SOME NUMERICAL EXERCISES AND IN AN ORAL INTERVIEW AIMING AT THE VERIFICATION OF THE KNOWLEDGE AND ABILITIES ACQUIRED DURING THE COURSE.

	Texts
	M.P. GROOVER, FUNDAMENTALS OF MODERN MANUFACTURING, JOHN WILEY AND SONS D.C. MONTGOMERY: CONTROLLO STATISTICO DELLA QUALITÀ, MCGRAW-HILL, MILANO, 2012 SLIDES FROM THE LESSONS AVAILABLE ON THE WEBSITE HTTP://ELEARNING.DIMEC.UNISA.IT

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Pierpaolo CARLONE | Production and Quality Management Systems