Luciano DI MAIO | SMART POLYMERS AND ADDITIVE MANUFACTURING

cod. 0623000009

SMART POLYMERS AND ADDITIVE MANUFACTURING

	0623000009
	DEPARTMENT OF INDUSTRIAL ENGINEERING
	EQF7
	SMART INDUSTRY ENGINEERING
	2023/2024

PERCORSO SMART INDUSTRY ENGINEERING

	OBBLIGATORIO
	YEAR OF COURSE 2
	YEAR OF DIDACTIC SYSTEM 2021
	AUTUMN SEMESTER

TEACHING UNITS

	SSD	CFU	HOURS	ACTIVITY	TYPE OF ACTIVITY
1	SMART POLYMERS AND ADDITIVE MANUFACTURING
	ING-IND/22	4	40	LESSONS	SUPPLEMENTARY COMPULSORY SUBJECTS
2	SMART POLYMERS AND ADDITIVE MANUFACTURING
	ING-IND/24	2	20	LESSONS	SUPPLEMENTARY COMPULSORY SUBJECTS

PROFESSORS

	LUCIANO DI MAIO1 T Curriculum
	ROBERTO PANTANI2 Curriculum

	Objectives
	THE COURSE HAS THE FOLLOWING EDUCATIONAL OBJECTIVES TRAINING OBJECTIVES KNOWLEDGE AND UNDERSTANDING KNOWLEDGE OF THE MOST RECENT TECHNOLOGICAL SOLUTIONS USED IN THE PROCESSING OF POLYMERIC MATERIALS WITH PARTICULAR REGARD TO RAPID PROTOTYPING TECHNIQUES. SPECIFIC KNOWLEDGE RELATED TO INNOVATIVE POLYMERIC MATERIALS OBTAINED FROM BOTH FOSSIL AND RENEWABLE SOURCES. KNOWLEDGE AND UNDERSTANDING OF PRODUCTION TECHNIQUES AND CHARACTERIZATION OF NON-CONVENTIONAL HYBRID SYSTEMS. KNOWLEDGE AND UNDERSTANDING OF THE CHARACTERIZATION AND PROCESSING OF SMART MATERIALS FOR APPLICATIONS IN VARIOUS INDUSTRIAL FIELDS. APPLIED KNOWLEDGE AND UNDERSTANDING - ENGINEERING ANALYSIS: ABILITY TO RECOGNIZE AND IDENTIFY THE SPECIFIC FUNCTIONS OF THE VARIOUS POLYMERIC COMPOSITE SYSTEMS AND TO IDENTIFY THE MOST SUITABLE PROCESSING AND RAPID PROTOTYPING TECHNIQUES. ABILITY TO DETERMINE SUITABLE PROCESSING CONDITIONS FOR OPTIMIZING THE PROPERTIES OF THE PRODUCT AND REDUCING WASTE. ANALYZE THE MAIN ISSUES RELATED TO THE MODELING OF THE POLYMER PROCESSING AND IN PARTICULAR TO RAPID PROTOTYPING, WITH PARTICULAR REFERENCE TO THE RELATIONSHIPS BETWEEN THE PROCESS VARIABLES AND THE PROPERTIES OF THE MATERIAL AND OF THE PRODUCT. APPLIED KNOWLEDGE AND UNDERSTANDING - ENGINEERING DESIGN: ABILITY TO DESIGN COMPLEX SYSTEMS MADE UP OF DIFFERENT MATERIALS AND TECHNOLOGIES FOR APPLICATIONS IN RAPID PROTOTYPING. ABILITY TO UNDERSTAND THE REASONS THAT LEAD TO SPECIFIC CHARACTERISTICS OR DEFECTS OF A POLYMERIC PART. ABILITY TO SET THE MOST SUITABLE PROCESSING CONDITIONS FOR A GIVEN PROCESS OR PRODUCT INDEPENDENT JUDGMENT - ENGINEERING PRACTICE: ABILITY TO APPLY KNOWLEDGE FOR THE DESIGN AND PRODUCTION OF HIGHLY INNOVATIVE PRODUCTS FOR THE INDIVIDUAL SECTORS OF USE. TRANSVERSAL SKILLS - COMMUNICATION SKILLS: ABILITY TO PRESENT ORALLY, WITH APPROPRIATE TERMINOLOGY, A TOPIC CONCERNING THE TECHNOLOGICAL REQUIREMENTS FOR A RAPID PROTOTYPING SYSTEM AND FOR A SPECIFIC POLYMERIC OR COMPOSITE MATERIAL IN RELATION TO SPECIFIC APPLICATIONS. TRANSVERSAL SKILLS - ABILITY TO LEARN: ABILITY TO COMBINE THEORETICAL AND PRACTICAL KNOWLEDGE, ALSO BY CARRYING OUT CASE STUDIES AND PROJECT WORK. ABILITY TO APPLY THE KNOWLEDGE ACQUIRED ALSO FOR SPECIFIC APPLICATIONS DIFFERENT FROM THOSE PRESENTED IN THE COURSE AND ABILITY TO REFINE AND EXPAND ONE'S KNOWLEDGE. TRANSVERSAL SKILLS - INVESTIGATION SKILLS: ABILITY TO IDENTIFY THE PECULIARITIES OF A MATERIAL WITH SPECIFIC PROPERTIES AND TO DEFINE THE MOST APPROPRIATE METHODOLOGIES FOR FUNCTIONAL VERIFICATION.

THE COURSE HAS THE FOLLOWING EDUCATIONAL OBJECTIVES
TRAINING OBJECTIVES
KNOWLEDGE AND UNDERSTANDING
KNOWLEDGE OF THE MOST RECENT TECHNOLOGICAL SOLUTIONS USED IN THE PROCESSING OF POLYMERIC MATERIALS WITH PARTICULAR REGARD TO RAPID PROTOTYPING TECHNIQUES.
SPECIFIC KNOWLEDGE RELATED TO INNOVATIVE POLYMERIC MATERIALS OBTAINED FROM BOTH FOSSIL AND RENEWABLE SOURCES.
KNOWLEDGE AND UNDERSTANDING OF PRODUCTION TECHNIQUES AND CHARACTERIZATION OF NON-CONVENTIONAL HYBRID SYSTEMS.
KNOWLEDGE AND UNDERSTANDING OF THE CHARACTERIZATION AND PROCESSING OF SMART MATERIALS FOR APPLICATIONS IN VARIOUS INDUSTRIAL FIELDS.

APPLIED KNOWLEDGE AND UNDERSTANDING - ENGINEERING ANALYSIS:
ABILITY TO RECOGNIZE AND IDENTIFY THE SPECIFIC FUNCTIONS OF THE VARIOUS POLYMERIC COMPOSITE SYSTEMS AND TO IDENTIFY THE MOST SUITABLE PROCESSING AND RAPID PROTOTYPING TECHNIQUES.
ABILITY TO DETERMINE SUITABLE PROCESSING CONDITIONS FOR OPTIMIZING THE PROPERTIES OF THE PRODUCT AND REDUCING WASTE.
ANALYZE THE MAIN ISSUES RELATED TO THE MODELING OF THE POLYMER PROCESSING AND IN PARTICULAR TO RAPID PROTOTYPING, WITH PARTICULAR REFERENCE TO THE RELATIONSHIPS BETWEEN THE PROCESS VARIABLES AND THE PROPERTIES OF THE MATERIAL AND OF THE PRODUCT.

APPLIED KNOWLEDGE AND UNDERSTANDING - ENGINEERING DESIGN:
ABILITY TO DESIGN COMPLEX SYSTEMS MADE UP OF DIFFERENT MATERIALS AND TECHNOLOGIES FOR APPLICATIONS IN RAPID PROTOTYPING.
ABILITY TO UNDERSTAND THE REASONS THAT LEAD TO SPECIFIC CHARACTERISTICS OR DEFECTS OF A POLYMERIC PART.
ABILITY TO SET THE MOST SUITABLE PROCESSING CONDITIONS FOR A GIVEN PROCESS OR PRODUCT

INDEPENDENT JUDGMENT - ENGINEERING PRACTICE: ABILITY TO APPLY KNOWLEDGE FOR THE DESIGN AND PRODUCTION OF HIGHLY INNOVATIVE PRODUCTS FOR THE INDIVIDUAL SECTORS OF USE.
TRANSVERSAL SKILLS - COMMUNICATION SKILLS: ABILITY TO PRESENT ORALLY, WITH APPROPRIATE TERMINOLOGY, A TOPIC CONCERNING THE TECHNOLOGICAL REQUIREMENTS FOR A RAPID PROTOTYPING SYSTEM AND FOR A SPECIFIC POLYMERIC OR COMPOSITE MATERIAL IN RELATION TO SPECIFIC APPLICATIONS.

TRANSVERSAL SKILLS - ABILITY TO LEARN: ABILITY TO COMBINE THEORETICAL AND PRACTICAL KNOWLEDGE, ALSO BY CARRYING OUT CASE STUDIES AND PROJECT WORK. ABILITY TO APPLY THE KNOWLEDGE ACQUIRED ALSO FOR SPECIFIC APPLICATIONS DIFFERENT FROM THOSE PRESENTED IN THE COURSE AND ABILITY TO REFINE AND EXPAND ONE'S KNOWLEDGE.
TRANSVERSAL SKILLS - INVESTIGATION SKILLS: ABILITY TO IDENTIFY THE PECULIARITIES OF A MATERIAL WITH SPECIFIC PROPERTIES AND TO DEFINE THE MOST APPROPRIATE METHODOLOGIES FOR FUNCTIONAL VERIFICATION.

	Prerequisites
	STUDENTS MUST POSSESS THE KNOWLEDGE AND SKILLS PROVIDED BY A BACHELOR'S DEGREE IN SCIENCE / ENGINEERING.

	Contents
	THE COURSE IS DEVELOPED OVER A SEMESTER AND CONSISTS OF 6 CFUS ORGANIZED INTO 4 CFUS DEDICATED TO THE TECHNOLOGICAL ASPECTS AND 2 CFUS DEDICATED TO MODELING ASPECTS. WITHIN THE 4 CREDITS, THE CONTENTS PROVIDED ARE AS FOLLOWS (3 FRONTAL TEACHING CREDITS + 1 CREDITS IN LABORATORY EXERCISES): 1. CONVENTIONAL THERMOPLASTIC AND THERMOSETTING POLYMERIC MATERIALS FROM FOSSIL AND RENEWABLE SOURCES. 3 TH 2. PROPERTIES OF POLYMERIC MATERIALS, PHYSICO-CHEMICAL CHARACTERIZATION TECHNIQUES. PROPERTY STRUCTURE RELATIONSHIPS. 5 TH + 3 LAB 3. ADVANCED HYBRID POLYMER MATERIALS. PRODUCTION TECHNOLOGIES, PROPERTIES AND CHARACTERIZATION TECHNIQUES. 5 TH + 2 LAB 4. SMART POLYMERS AND THEIR APPLICATIONS. SELF SENSING AND SELF HEALING MATERIALS. SHAPE MEMORY MATERIALS. CONDUCTIVE ORGANIC MATERIALS. 5 TH 5. INNOVATIVE PROCESS TECHNOLOGIES: RAPID PROTOTYPING AND 3D PRINTING OF POLYMERIC MATERIALS. ANALYSIS OF THE DIFFERENT ADDITIVE MANUFACTURING TECHNOLOGIES. 6 TH 6. ADDITIVE MANUFACTURING LABORATORY. FILAMENT PRODUCTION. PRINTING OF ITEMS USING 3D PRINTING. 5 LAB 7. ADDITIVE MANUFACTURING TECHNOLOGIES FOR THE PRODUCTION OF ADVANCED COMPOSITES. 4D PRINTING. 3 TH 8. OVERVIEW OF APPLICATIONS AND SECTORS OF INTEREST: AEROSPACE, TRANSPORT, PACKAGING, MEDICAL, ARCHITECTURE, DESIGN. 3 TH THE 2 CREDITS INVOLVING MODELING WILL ALL BE CARRIED OUT IN LAB WITH PCS AND WILL CONSIST OF 9. FUNDAMENTALS OF MODELING OF POLYMER PROCESSING, MAIN SIMULATION PACKAGES; 8 THEORY 5 EXERCISES 10. EFFECT OF PROCESS VARIABLES ON THE CHARACTERISTICS OF THE MATERIAL AND OF THE PART, ANALYSIS OF THE DEFECTS OF THE PRODUCTS AND THEIR SOLUTION 4 THEORY, 3 LAB

Contents

THE COURSE IS DEVELOPED OVER A SEMESTER AND CONSISTS OF 6 CFUS ORGANIZED INTO 4 CFUS DEDICATED TO THE TECHNOLOGICAL ASPECTS AND 2 CFUS DEDICATED TO MODELING ASPECTS.

WITHIN THE 4 CREDITS, THE CONTENTS PROVIDED ARE AS FOLLOWS (3 FRONTAL TEACHING CREDITS + 1 CREDITS IN LABORATORY EXERCISES):

1. CONVENTIONAL THERMOPLASTIC AND THERMOSETTING POLYMERIC MATERIALS FROM FOSSIL AND RENEWABLE SOURCES.
3 TH

2. PROPERTIES OF POLYMERIC MATERIALS, PHYSICO-CHEMICAL CHARACTERIZATION TECHNIQUES. PROPERTY STRUCTURE RELATIONSHIPS.
5 TH + 3 LAB

3. ADVANCED HYBRID POLYMER MATERIALS. PRODUCTION TECHNOLOGIES, PROPERTIES AND CHARACTERIZATION TECHNIQUES.
5 TH + 2 LAB

4. SMART POLYMERS AND THEIR APPLICATIONS. SELF SENSING AND SELF HEALING MATERIALS. SHAPE MEMORY MATERIALS. CONDUCTIVE ORGANIC MATERIALS.
5 TH

5. INNOVATIVE PROCESS TECHNOLOGIES: RAPID PROTOTYPING AND 3D PRINTING OF POLYMERIC MATERIALS. ANALYSIS OF THE DIFFERENT ADDITIVE MANUFACTURING TECHNOLOGIES.
6 TH

6. ADDITIVE MANUFACTURING LABORATORY. FILAMENT PRODUCTION. PRINTING OF ITEMS USING 3D PRINTING.
5 LAB

7. ADDITIVE MANUFACTURING TECHNOLOGIES FOR THE PRODUCTION OF ADVANCED COMPOSITES. 4D PRINTING.
3 TH

8. OVERVIEW OF APPLICATIONS AND SECTORS OF INTEREST: AEROSPACE, TRANSPORT, PACKAGING, MEDICAL, ARCHITECTURE, DESIGN.
3 TH

THE 2 CREDITS INVOLVING MODELING WILL ALL BE CARRIED OUT IN LAB WITH PCS AND WILL CONSIST OF

9. FUNDAMENTALS OF MODELING OF POLYMER PROCESSING, MAIN SIMULATION PACKAGES;
8 THEORY 5 EXERCISES

10. EFFECT OF PROCESS VARIABLES ON THE CHARACTERISTICS OF THE MATERIAL AND OF THE PART, ANALYSIS OF THE DEFECTS OF THE PRODUCTS AND THEIR SOLUTION
4 THEORY, 3 LAB

	Teaching Methods
	THE COURSE INCLUDES THEORETICAL LESSONS AND LABORATORY EXERCISES. IN THE CLASSROOM, STUDENTS WILL ALSO FACE PRACTICAL PROBLEMS OF ANALYSIS AND EVALUATION OF THE PROPERTIES OF MATERIALS. WITH LABORATORY EXPERIENCES, LEARNERS WILL BE ABLE TO CONSOLIDATE THE KNOWLEDGE ACQUIRED. OVERALL, THE COURSE CONSISTS OF 20 HOURS OF THEORY, 10 HOURS OF CLASSROOM EXERCISES AND 30 HOURS OF LABORATORY/COMPUTER APPLICATIONS. ATTENDANCE TO TEACHING COURSES IS STRONGLY RECOMMENDED

Teaching Methods

THE COURSE INCLUDES THEORETICAL LESSONS AND LABORATORY EXERCISES. IN THE CLASSROOM, STUDENTS WILL ALSO FACE PRACTICAL PROBLEMS OF ANALYSIS AND EVALUATION OF THE PROPERTIES OF MATERIALS.
WITH LABORATORY EXPERIENCES, LEARNERS WILL BE ABLE TO CONSOLIDATE THE KNOWLEDGE ACQUIRED.
OVERALL, THE COURSE CONSISTS OF 20 HOURS OF THEORY, 10 HOURS OF CLASSROOM EXERCISES AND 30 HOURS OF LABORATORY/COMPUTER APPLICATIONS.

ATTENDANCE TO TEACHING COURSES IS STRONGLY RECOMMENDED

	Verification of learning
	THE SKILLS AND LEARNING OF THE COURSE CONTENTS WILL BE VERIFIED THROUGH THE DISCUSSION OF A PROJECT AND AN INTERVIEW, BOTH HELD IN ENGLISH. THE PROJECT WILL CONSIST IN THE PRESENTATION OF A CASE STUDY OF MODELING THE PRODUCTION A POLYMERIC PRODUCT. STUDENTS WILL BE EVALUATED ON THE BASIS OF THEIR ABILITY TO PRESENT THE CONTENTS BY ADDRESSING THE QUESTIONS AND PROBLEMS PROPOSED. THE FUNDAMENTAL ASPECTS AND TECHNICAL KNOWLEDGE OF THE TOPICS PRESENTED DURING THE COURSE WILL BE CONSIDERED AS ESSENTIAL REQUIREMENTS FOR PASSING THE EXAM. EXCELLENCE WILL BE ACHIEVED IF THE STUDENT PROVES TO BE ABLE TO FACE AND SOLVE NON-STANDARD PROBLEMS BY IMPLEMENTING THE ABILITY TO SYNTHESIZE AND CORRELATE THE TOPICS COVERED TOGETHER WITH THE LANGUAGE PROPERTIES.

Verification of learning

THE SKILLS AND LEARNING OF THE COURSE CONTENTS WILL BE VERIFIED THROUGH THE DISCUSSION OF A PROJECT AND AN INTERVIEW, BOTH HELD IN ENGLISH.
THE PROJECT WILL CONSIST IN THE PRESENTATION OF A CASE STUDY OF MODELING THE PRODUCTION A POLYMERIC PRODUCT.
STUDENTS WILL BE EVALUATED ON THE BASIS OF THEIR ABILITY TO PRESENT THE CONTENTS BY ADDRESSING THE QUESTIONS AND PROBLEMS PROPOSED.
THE FUNDAMENTAL ASPECTS AND TECHNICAL KNOWLEDGE OF THE TOPICS PRESENTED DURING THE COURSE WILL BE CONSIDERED AS ESSENTIAL REQUIREMENTS FOR PASSING THE EXAM.
EXCELLENCE WILL BE ACHIEVED IF THE STUDENT PROVES TO BE ABLE TO FACE AND SOLVE NON-STANDARD PROBLEMS BY IMPLEMENTING THE ABILITY TO SYNTHESIZE AND CORRELATE THE TOPICS COVERED TOGETHER WITH THE LANGUAGE PROPERTIES.

	Texts
	SMART POLYMERS AND THEIR APPLICATIONS, M.R. AGUILAR, J.S. ROMAN EDS., ELSEVIER 3D AND 4D PRINTING OF POLYMER NANOCOMPOSITE MATERIALS, PROCESSES, APPLICATIONS AND CHALLENGES, K. SADASIVUNI, K. DESHMUKH, M. A. ALMAADEED EDS., ELSEVIER NOTES FROM THE LESSONS LECTURE NOTES DISTRIBUTED BY THE TEACHER

	More Information
	THE COURSE AND THE EXAMS ARE HELD IN ENGLISH LANGUAGE.

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Luciano DI MAIO | SMART POLYMERS AND ADDITIVE MANUFACTURING